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Tungsten Carbide Cold Heading Die Cold Forging Die for Multi Station Cold Heading Die
Tungsten carbide is a highly durable and wear-resistant material commonly in industrial applications, including the production of drawing dies and cold heading dies for cold forging processes. YG8 is a specific grade of tungsten carbide that is often used for these applications.
A tungsten carbide cold heading die, also known as a cold forging die, is used in multi-station cold heading machines. Cold heading is a metalworking process in which a length of wire or rod is formed into a desired shape by applying force through a series of dies. These dies are typically made from tungsten carbide due to its exceptional hardness and resistance to wear and deformation under high-pressure conditions.
Item name :
Tungsten Carbide Cold Heading Die Cold Forging Die for Multi Station Cold Heading DieGrade :
HRS1 HRS2Hardness :
86-92HRACobalt % :
6~10%grain size :
0.6~2.6umUsage :
drawing wire or tubeLogo :
HENGRUIpackage :
bubble plastic bag +plastic casesOther main products of HengRui Carbide.
Detailed Description:
Tungsten carbide drawing dies, made from YG8 tungsten carbide, are used in wire drawing processes to reduce the diameter of various materials such as steel, copper, aluminum, and other metals or alloys. The hard and wear-resistant nature of YG8 tungsten carbide ensures the durability and longevity of the drawing dies while maintaining precise wire dimensions.
If the selected grade is prone to early cracking and damage during use, a grade with higher toughness should be selected; if the selected grade is prone to early wear and damage during use, a grade with higher hardness and good durability should be selected.
The following grades: YG15C, YG18C, YG20C, YG22C, YG25C from left to right, the hardness decreases, the wear resistance decreases, and the wear resistance increases; vice versa.
| GRADE | Composition | Carbide Grain Size |
Properties | ||||||||||
| Binder | WC+others | Density | Hardness | Hardness | TRS | ||||||||
| (±0.5%） | (±0.5%） | ISO Classification |
g/cm³ | HRA±0.3 | HRC | MPA | |||||||
| HV30 | |||||||||||||
| ZHD82 | 27 | 73 | 2.6 | 13.3 | 81.7 | 61 | 2713 | ||||||
| ZHD82A | 25 | 75 | 2.6 | 13.3 | 82.7 | 63 | 2723 | ||||||
| ZHD84 | 23 | 77 | 2.6 | 13.52 | 83.7 | 64.5 | 2800 | ||||||
| YG20C | 23 | 77 | 2.6 | 13.81 | 83.7 | 64.5 | 2800 | ||||||
| ZHD86 | 21 | 79 | 2.6 | 13.52 | 84.7 | 66 | 2976 | ||||||
| HR001 | 23.5 | 76.5 | 2.6 | 13.09 | 83 | 63.5 | 2700 | ||||||
| HR002 | 25 | 75 | 1.4 | 12.9 | 84 | 65.3 | 3305 | ||||||
| HR003 | 24 | 76 | 1.2 | 13.01 | 85 | 66.6 | 3550 | ||||||
| HR004 | 23 | 77 | 1.4 | 13.04 | 85 | 66.6 | 3500 | ||||||
| HR005 | 10 | 90 | 1.2 | 14.46 | 89.5 | 75.1 | 3700 | ||||||
| HR006 | 23 | 77 | 2.8 | 13.24 | 82 | 61.5 | 2700 | ||||||
| HR007 | 16 | 84 | 1.6 | 13.8 | 87 | 70.4 | 3700 | ||||||
| HR009 | 17 | 83 | 1.4 | 13.73 | 86 | 67.9 | 3500 | ||||||
| HR011 | 12.5 | 87.5 | 1.4 | 14.28 | 88 | 72.2 | 3600 | ||||||
| HR021 | 18.5 | 81.5 | 2.8 | 13.57 | 84.5 | 65.9 | 2900 | ||||||
| HR022 | 19 | 81 | 2.4 | 13.5 | 85 | 66.6 | 3400 | ||||||
| HR023 | 15 | 85 | 2.6 | 13.79 | 86 | 67.9 | 3100 | ||||||
| HR029 | 26 | 74 | 3.2 | 12.92 | 80.5 | 59 | 2900 | ||||||
| HR012 | 25 | 75 | 1.2 | 13.17 | 84 | 65.3 | 3000 | ||||||
| HRS1 | 19.5 | 80.5 | 2.4 | 13.26 | 83.5 | 64..5 | 2900 | ||||||
When it comes to manufacturing Tungsten Carbide cold heading dies or cold forging dies for multi-station cold heading processes, there are several advantages of manufacturing them in-house rather than relying on a trading company:
Quality Control: By manufacturing the dies-house, you have direct control over the entire production process. This allows you to maintain strict quality control measures and ensure that the dies the required specifications and performance standards. You can closely monitor each step of the manufacturing process, including material selection, machining, heat treatment, and finishing, to maintain consistent quality.
Customization and Flexibility: Manufacturing in-house enables you to offer customized solutions to your customers. You can tailor the design, dimensions, and features of the cold heading dies to meet specific customer requirements. Additionally, being in control of the manufacturing process allows for greater flexibility in terms of lead times, production volumes, and adapting to changing customer demands.
Cost Efficiency: In-house manufacturing can often be more cost-effective in the long run. While there may be some initial investment required for machinery, equipment, and skilled labor, over time, manufacturing your own dies can lead to cost savings compared to relying on a trading company. You can optimize your manufacturing process, effectively utilize resources, and eliminate the additional costs associated with intermediaries.
Continuous Improvement: Manufacturing in-house provides you with the opportunity for continuous improvement and innovation. With direct access to the production process, you can identify areas for improvement, implement new technologies, and refine your manufacturing techniques to enhance product quality, performance, and efficiency.
Service and Support: By manufacturing your own cold heading dies, you can provide better service and support to your customers. You have a better understanding of the product, its capabilities, and its limitations. This allows you to offer technical assistance, troubleshoot issues, and provide timely maintenance and repair services, thereby building stronger customer relationships.
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